Embroider Patches on Ultra Solvy: the Freestanding Method

This guide covers only the freestanding patch method using Ultra Solvy. The water-soluble film supports the patch while it is stitched and is rinsed away afterwards. Firm hoop tension, close trimming and a dense, fully closed satin edge are essential.

For the classic tear-away method, read the complete patch basics guide. A removable backing is explained separately in our guide to Velcro patches.

What is Ultra Solvy and why is it ideal for patches?

Ultra Solvy is an extra-strong, water-soluble embroidery foil that is clamped into the embroidery frame like a stabilizer. Unlike fabric, no backing material remains after embroidery. This creates freestanding patches with a professional border – without a visible backing.

Step-by-step: How to embroider patches with Ultra Solvy

1. Clamp Ultra Solvy

Stretch the Ultra Solvy tightly into your embroidery frame. Make sure the tension is even—the film must lie flat.

2. Embroider the patch base

The embroidery file begins with a placement stitch that defines the shape of the patch. Place your fabric (e.g., twill or felt) precisely on top and secure it with a securing or appliqué stitch .

3. Cut out close to the edge

Use appliqué scissors to neatly cut off the excess fabric edges along the fusing line – without damaging the Ultra Solvy.

4. Embroider the motif

Now the actual patch motif is embroidered – logo, text, or symbol. Recommended embroidery thread: 40s polyester or viscose thread from Gunold, Madeira, or Sulky.

5. Embroider satin edge / border

The embroidery machine "chains" the patch all the way around with a dense satin stitch or flat stitch . This contour ensures stability and a clean outer edge.

6. Remove patch

After embroidery, the patch can be carefully removed from the Ultra Solvy – it is now free-standing.

7. Optional: Coat the back

Depending on the intended use, you can equip the back of the patch with BSN film (iron-on coating) , Velcro or sewing fleece .

Embroider your own patches (set)

45.90 EUR

56.50 EUR

To the product

TWILLY (patch base)

113.90 EUR

126.00 EUR

To the product

Patch base 20x30cm

2.20 EUR

To the product

Which materials are suitable for patch embroidery?

What is the advantage over sewn-on patches?

Using Ultra Solvy , freestanding, precise shapes are created—without any visible backing or backing. You can use the finished patches:

• Sewing on
• Iron-on (with BSN)
• Equipped with Velcro
• Give away or sell

Tip for clean results

After removing the finished patch from the film, let it soak briefly in lukewarm water. This will remove any remaining Ultra Solvy residue from the edges for a clean, professional finish.

Conclusion

Making your own patches with an embroidery machine is best done with Ultra Solvy. This embroidery foil offers ideal conditions for precise borders and freestanding results – with no visible backing. With the right file and a little practice, you can easily create your own custom patches.

Embroider your own Klätsches (Set)

36.90 EUR

41.90 EUR

To the product

Embroidery file Klätsch »Bear«

3.90 EUR

To the product

Application scissors (left-handed/right-handed)

29.90 EUR

39.90 EUR

To the product

masking tape

1.90 EUR

3.90 EUR

To the product